Regardless of the type, there are 5 basic stages in the production of cardboard cups. These stages are design, printing plate production, coil cutting, forming and packaging. No matter what kind of tools paper cup manufacturers use, they act in accordance with these 5 basic steps. Advancing technological opportunities in glass production ensure that all processes are completed quickly and easily. Paper cup manufacturing machine manufacturers implement solutions suitable for the most efficient use of products. However, the production of printed cardboard cups requires a little more knowledge and experience in design. Likewise, the manufacture of cardboard soup bowls requires special expertise. Companies serving in such areas attach great importance to design. Although these products are single-use products, the things that need to be done to keep customer satisfaction high first start at the design stage. Choosing the right volume and size and other aesthetic features affect the quality of the works carried out in the next processes.
Phase One: Design
For the manufacture of cardboard cups, the product must first be designed. As a matter of fact, it is necessary to decide on the physical properties and aesthetic qualities of the product at the design stage. For example, the volume of the glass is an important issue in this context. Because one of the most important differences between cardboard cups is the difference in volume. The volume of cardboard cups is expressed in oz. The equivalent of 1 oz is 29.57 ml. 7oz paper cups in out-of-home areasgets more attention. Their volume in ml is about 200 ml. In 12 oz cardboard cups, the volume is 350 ml. In cardboard cups, the size increases as the volume increases. The difference in volume and size affects the weight of the product. Those who are engaged in the production of glasses should use paper in suitable weights for the products whose design is finished. Otherwise, the quality of the product will decrease. In addition to its physical properties, aesthetic properties are also an issue that needs to be clarified at the design stage. Before the production of paper cups, it is necessary to determine the color of the product. In addition to the product color, whether the product will have a logo or not is also clarified at the design stage.
Second Stage: Printing Pattern Production
After the design phase in cardboard cup production, the printing mold production phase begins. Printing plate production all mass production methods is of critical importance to Because mistakes that will occur at this stage cause production losses. Firms producing paper cups take advantage of various technical possibilities to reduce losses. For example, the paper feed conveyor is important in this context. The hot sealing unit also directly affects the quality in printing plate production. The stacking box, on the other hand, is effective in reducing casualties. Features such as color and size in the theme, which is designed for the production of cardboard cups, give shape to the printing plate. If an error has occurred during the design phase of the product, the first point where this error will occur is the printing plate production. Changes in the theme, such as color and size changes, give a new form to printing plate production. Companies that use a good quality paper cup production machine will not have any problems with the production of printing plates.
Third Stage: Coil Cutting
During the paper cup production, after the printing mold production, the bobbin cutting phase begins. Paper coils are obtained from soft-textured woods. The most important raw materials in the coils, whose strength is increased thanks to special materials, are soft-textured trees such as pine, fir and spruce. During the production of cardboard cups, bobbin cutting takes place with cutting molds. At this point, one of the most important issues is compatibility between machines. As a matter of fact, if the molds of the printing machine and the cutting machine do not match, loss occurs during cutting. For this reason, the bobbin cutting phase has to proceed in harmony with the design and printing mold production phases. A good paper cup making machine has integrated solutions for bobbin cutting. The cutting process is carried out in accordance with the volume of the cardboard cup to be produced. For exampleThe 7 oz paper cup measures 69 x 80 x 49 mm. Making mistakes in the dimensions during the bobbin cutting phase prevents the product from meeting the appropriate standards. This is a frustrating situation for users.
Stage Four: Shaping
During the production of cardboard cups, the forming phase takes place on the bobbins whose cutting is finished. At this stage, the process is carried out with a glass machine. If the paper cup production machine has the required quality standards, there will be no problems in forming. Quality standardsAt this stage, various problems arise in the machines and equipment that fall under. In addition, it is necessary to pay attention to the cleaning and maintenance of the machines. Otherwise, every increase in waste forces the possibilities in terms of cardboard cup production costs. As a matter of fact, “Is the production of cardboard cups profitable?” Many factors must be taken into account when answering the question. Especially in shaping, the increased waste amount brings with it an increase in cost. As a result, profitability decreases. Paper cups that do not have the proper shape do not provide customer satisfaction. It even loses customers. It leads to loss of reputation for the paper cup manufacturer. Using a good printing and production machine for glass production increases the competitive power of the company. These machines not only reduce wastage but also contribute to increased productivity.
Fifth Stage: Packaging
Packaging is the last step in the production of cardboard cups. Whether printed or unprinted paper cups, this last step is just as important as any other. Because mistakes that occur during packaging cause loss and wastage. In the case of crowded offices, the amount of increased costs reaches serious levels. This creates an unnecessary burden on the operating budget. Firms producing cardboard cups also pay particular attention to the selection of packaging materials. As a matter of fact, no matter how successful the cardboard cup manufacturing machine is, if the packaging is not done well, the loss will increase. It is advantageous that the cardboard cups are intertwined at the packaging stage. Thus, on the one hand, the volume occupied by the products is reduced. On the one hand, they become more durable for transportation. Overlapping cardboard cups gains a higher strength. At the same time, it provides an advantage in transportation costs. However, if the packaging is not done well and correctly, the possibility of damage to the products increases. Therefore, more casualties occur during transportation.